| Exposure and Laminators |
| HAP-5010C, Automatic Exposure System | |
 Optical System Collimated light using a short arc mercury lamp reflected by a ellipsoidal mirror Fly’s eye lens for even distribution Large collimated mirrors give parallell light Multicoated mirrors eliminating IR-spectrum |
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Optical Registration 2 CCD cameras, 2,3 or 4 fiducials Programmable positions Cameras stay in the exposing chamber Alignment is done direct in exposure position, not off line Camera can verify registration result after each alignments |
| HAP-5050C, Automatic Exposure System | |
| Optical System Collimated light using a short arc mercury lamp reflected by a ellipsodial mirror Fly’s eye lens for even distribution Large collimated mirrors give parallell light Multicoated mirrors eliminating IR-spectrum |
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| Optical Registration 2 CCD cameras, 2,3 or 4 positions Reading the alignment of artwork to artwork Programmable positions Cameras stay in the exposure chamber Alignment is done direct in exposure position, not off line Camera can verify registration result after alignment |
| Climate and dust control | |
Phototools polyester move 18 micron per °C and 11 micron per %rH. It is vital to keep the temperature and humidity controlled. The HAP has a separate cooling system to keep 22±2°C and 45±5%rH around the artwork. The cooling system uses air from the cleanroom. This type of control is possible due to positive air pressure and laminar air flow over the vertical phototool! Inlet filters extract 1 micron particles >99%. Antistatic brushes and antistatic material in the conveyor and phototool eliminates static charges. The panel is held vertical to prevent dust from adhering. |
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| MACH-610iS, Cut Sheet Laminator | |
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High accuracy placement of dry film, ±0,5 mm High pressure lamination capability (5 bar) Cutting under continous lamination motion Thin board capabilities down to 65 µm including cupper Covered design to minimize dust on panel Heat evacuation from dry film rolls
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Distinct Technical Features Position controlled SHD rolls Panels ranging from 0,1 to 5,0 mm can be laminated without hurting the laminating rolls. The rolls are kept apart when a thick p0anel enters for lamination. This prevents the edge of the thick panel from damaging the rubber of the laminating roll. SHD, super heavy duty, rolls are used for minimum variance in pressure distribution. 55 shore Viton rubber ensures perfect fill and flow of dry film. Metal heat elements produce a ±1,5°C temperature distribution over the roll surface.
Rotating knifes
Thin panels
Continous cutting |
| PH-SGK-02, Pre Heater | |
| Tripple hot roll pre heating from two sides Strong mechanical design Long life, low running cost |
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| PM01, Mylar peeler | |
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The Automatic Sheet Remover is a fully automated machine designed to remove polyester film with high performance. In a non-stop operation, the Automatic Sheet Remover handles double sided peeling of the polyester protective film of exposed printed circuit boards. The advanced and unique peeling method works without creating resist chips. Due to the method of coreless-rolling of the peeled polyester film for unmixed product recycling the Automatic Sheet Remover provides a compact and economical method of film recycling. |
| ORC EXM-2000, Solder Mask Exposure | |
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For more than fifty years ORC has had a programme of continuous development to bring technical advancement to established international PCB manufacturers. As the world's first manufacturer of a fully automatic machine, we possess the production experience from well over 400 systems which are successfully in use. |
| Technical Features Highlights |
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Soldermask exposure system with water-cooled exposure table Automatic double sided exposure system Optical alignment with ccd cameras +/- 10µm Repeatability Checking system Retry system Super high speed |
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Specifikation |
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| Board size | 610 x 510 mm (610 x 710 mm) |
| Exposure area | 600 x 500 mm (600 x 700 mm) |
| Exposure | 2 x single sided |
| Uniformity | More than 80% |
| Alginment accuracy | +/- 10 µm, 4-Checking-System |
| Lamp | 2 x 9 kW, metal halide lamps SMX-9000 H, indirect water-cooled |
| Intensity | 65 mW/cm2 |
| Exposure control | Paper Phenolic |
| EMP Series | 2 integrators, UV-M15 |
| Tact time | Approx. 16,0 sec. / panel without exposure |
| Voltage | 3-phases, 400 V, 150 A, 50/60 Hz |
| Size | 4.440 (l) x 2.520 (w) x 2.394 mm (h) |
| Weight | 4.800kg |